Tag Archive for 'NAPA'

FROM NAPA: Use of Shingles in Asphalt Pavements Guide Updated

Use of Shingles in Asphalt Pavements Guide Updated

Latest guidance covers shingle processing, mixture design, and production considerations,
as well as discussions of the economics and sustainability of RAS

Across the United States, about four out of every five homes have asphalt shingle roofs. Annually, as those roofs are replaced and maintained, about 12 tons of waste shingles are generated, and another 1.2 million tons of manufacturing waste shingles are generated during the production of new shingles.

However, this asphalt-rich material does not have to end up in landfills. The asphalt binder, aggregates, and fibers in waste shingles can be successfully put to use in new roads, parking lots, and other asphalt pavements. In fact, in 2017 asphalt mix producers used nearly a million tons of waste shingles in new asphalt pavements.

To aid in the further use of waste asphalt shingles in asphalt pavements, the National Asphalt Pavement Association (NAPA) has released an updated version of Guidelines for the Use of Reclaimed Asphalt Shingles in Asphalt Pavements (Information Series Publication 136), updating guidelines originally issued in 2009.

The publication covers sourcing of waste roofing shingles, inspection for contaminants, shingle processing, mixture design guidance, binder adjustments, and production and construction considerations. It also includes information on the sustainability and economic benefits of recycling asphalt shingles.

“When properly used, waste asphalt roofing shingles can help manage the cost of asphalt pavement mixtures, as well as keep a useful material out of landfills,” said NAPA Senior Director of Pavement Engineering & Innovation, J. Richard Willis, Ph.D. “This revised publication includes new research finds and best practices that can help in ensuring mixes with reclaimed asphalt shingles are designed and produced properly.”

Guidelines for the Use of Reclaimed Asphalt Shingles in Asphalt Pavements, Second Edition (IS 136), compliments the previously published Best Practices for RAP and RAS Management (QIP 129). Both books are available as PDF downloads through the NAPA Online Store, http://store.asphaltpavement.org.

About the National Asphalt Pavement Association

The National Asphalt Pavement Association (NAPA) is the only trade association that exclusively represents the interests of the asphalt producer/contractor on the national level with Congress, government agencies, and other national trade and business organizations. NAPA supports an active research program designed to improve the quality of asphalt pavements and paving techniques used in the construction of roads, streets, highways, parking lots, airports, and environmental and recreational facilities. The association provides technical, educational, and marketing materials and information to its members; supplies product information to users and specifiers of paving materials; and conducts training courses. The association, which counts more than 1,100 companies as members, was founded in 1955.

NAPA Honors Asphalt Industry Leaders for Operational Excellenc

Awards Program Celebrates Safety Innovations, Ecological Operations, Community Involvement, and Marketing Practices

The National Asphalt Pavement Association (NAPA) honored the winners and finalists of its 2016 Operational Excellence Awards at a special ceremony today (July 17) during the association’s Midyear Meeting in Chicago.

“NAPA members strive for excellence beyond constructing high-quality asphalt pavements. The five categories of the Operational Excellence Awards — Asphalt Operations Safety Innovation, Community Involvement, Ecological, Outstanding Brochure, and Outstanding Website — recognize a company’s commitment to operations that make them good contractors, good industry ambassadors, and good neighbors,” stated NAPA Chairman Dan Gallagher.

The 2016 winners and finalists honored during the ceremony include:

Asphalt Operations Safety Innovation Award Winner:
• Lakeside Industries Inc. of Issaquah, Wash., for The Super Bowl of Safety employee

safety program
Asphalt Operations Safety Innovation Award Finalist:

• Payne & Dolan Inc. of Waukesha, Wis., for its mobile app

Community Involvement Award Winners:

  • The Mid-Central Division of Rogers Group Inc. of Gallatin, Tenn.
  • The Community Team at Silver Star Construction Co. Inc. of Moore, Okla.

    Community Involvement Award Finalists:

    • The Road to a Better Community at Barrett Paving Materials Inc. of Watertown, N.Y.
    • Simon Contractors Cares at Simon Contractors of Cheyenne, Wyo.

      Ecological Award (Existing Plant) Winner:

• The Lane Construction Corp. of West Columbia, S.C., for West Columbia Facility Ecological Award (New Plant) Winner:

• Pike Industries Inc., an Oldcastle Materials Co. of Belmont, N.H., for HMA P-

Ecological Award (Existing Plant) Finalist:
• Barrett Paving Materials Inc. of Watertown, N.Y., for the Watertown Drum Plant

Outstanding Brochure Award Winner:
• Gallagher Asphalt Corp. of Thornton, Ill. For “Diamond Commendation Brochure”

Outstanding Website Award Winner (State Asphalt Pavement Association):
• Asphalt Paving Association of Iowa of Ames, Iowa, for www.apai.net.

The Operational Excellence Awards honor leaders in the asphalt pavement industry for innovation and excellence in marketing, communications, and community outreach with the Community Involvement, Outstanding Brochure, and Outstanding Website Awards. Companies also are lauded for their responsible practices with the Asphalt Operations Safety Innovations and Ecological Awards.

The Operational Excellence Awards are a counterpart to NAPA’s annual Quality in Construction Awards, which recognize asphalt paving jobs completed in line with best practices and standards known to yield high-quality asphalt pavements.

The NAPA Awards Program recognizes and encourages continuous improvement in all aspects of paving and asphalt operations. The 2017 NAPA Awards program is accepting nominations. Quality in Construction Award nominations are due by Oct. 5; Operational Excellence Award nominations are due by Nov. 30.

For more information about the NAPA Awards program,

or to nominate a project or company for an award, visit www.AsphaltPavement.org/Awards.

NAPA Announces Winners of National Award for Safety Innovation in the Asphalt Pavement Industry

 The National Asphalt Pavement Association (NAPA) announced today (July 17) the winners of its 2016 Asphalt Operations Safety Innovation Award. Two companies were recognized at a special ceremony during the association’s Midyear Meeting in Chicago.

The Asphalt Operations Safety Innovation Award recognizes the development and implementation of innovative ideas that lead to improved worker safety in a roadway work zone, plant site, or quarry environment, and companies whose safety practices go above and beyond normal safety practices.

“NAPA members strive for excellence in constructing high-quality asphalt pavements and in every aspect of their operations. The five Operational Excellence Awards categories — Asphalt Operations Safety Innovation, Community Involvement, Ecological, Outstanding Brochure, and Outstanding Website — recognize a company’s commitment to operational practices that make them good contractors, good industry ambassadors, and good neighbors,” said NAPA Chairman Dan Gallagher.

Lakeside Industries Inc., based in Issaquah, Wash., was honored as the winner of the 2016 award for its Super Bowl of Safety employee safety program. The intra-company competition generates excitement and reinforces the company’s safety culture, creating awareness, accountability, and performance improvements.

“What makes the Super Bowl of Safety innovative is the way it leverages our commitment to make safety meetings more engaging and meaningful by being interactive and focusing on solving problems,” Lakeside Industries Director of Risk Management Cal Beyer said. “The Super Bowl of Safety incorporates real safety issues faced when working with hot-mix asphalt production and paving.”

Payne & Dolan Inc. of Waukesha, Wis., was honored as an award finalist for its mobile app, which was developed to deliver safety resources to employees in the office and on the job site. Foremen can access various safety forms, documents and other resources; safety-related reports can be filed by crew members; and relevant safety-related topics and news can be pushed out to employees.

“The mobile app provides an updated perspective on safety attitudes allowing employees to ‘bring’ safety with them on their mobile devices,” Payne & Dolan Safety Manager Michael Del Fava said. “It spreads the safety message and keeps safety at the forefront of our collective work mentality.”

The Operational Excellence Awards honor leaders in the asphalt pavement industry for innovation and excellence in marketing, communications, and community outreach with the Community Involvement, Outstanding Brochure, and Outstanding Website Awards. Companies also are lauded for their responsible practices with the Asphalt Operations Safety Innovations and the Ecological Awards for New and Existing Plants.

The Operational Excellence Awards are a counterpart to NAPA’s annual Quality in Construction Awards, which recognize asphalt paving jobs completed in line with best practices and standards known to yield high-quality asphalt pavements.

The NAPA Awards Program recognizes and encourages continuous improvement in all aspects of asphalt production and paving operations. The 2017 NAPA Awards program is currently accepting nominations. Quality in Construction Award nominations are due by Oct. 5; Operational Excellence Award nominations are due by Nov. 30.

For more information about the NAPA Awards program, or to nominate a project or company for an award, visit www.AsphaltPavement.org/Awards.

ARTBA & NAPA Endorse Transportation Project Safety Certification Program

 

ARTBA–NAPA Partnership Features Joint Development of Online Asphalt Paving-Milling Safety Training Courses

The National Asphalt Pavement Association (NAPA) today endorsed the Safety Certification for Transportation Project Professionals (SCTPP) program and plans to urge its member firms and their employees to earn the credential beginning this year.

Launched in late 2016 and administered by the American Road & Transportation Builders Association’s Transportation Development Foundation (ARTBA-TDF), the SCTTP’s vision is to “ensure the safety and well-being of construction workers, motorists, truck drivers, pedestrians and cyclists and their families by making transportation project sites world-wide zero safety incident zones.”

As part of a strategic partnership, ARTBA and NAPA will jointly develop and implement online asphalt paving-/milling-specific safety training modules that industry professionals can use to prepare for the certification exam or to earn Professional Development Hours and build their skill sets. NAPA will also help recruit asphalt paving/milling professionals to join the SCTPP “Subject Matter Experts” team that plays a critical role in developing exam questions.

“We are excited to partner with ARTBA to develop and promote training tools that will aid companies in implementing best practices proven to help eliminate work zone incidents,” said NAPA President Mike Acott. “Because of the unique nature of asphalt road construction work, there was a clear need for asphalt paving-/milling-specific modules within the SCTPP.  We look forward to working with ARTBA and our nationally recognized experts to create the modules needed to address safe work zone and asphalt road construction practices.”

“The goal with the certification program is to help cause a demonstrable reduction in the number of deaths and injuries that occur on and around transportation project sites each year,” ARTBA President Pete Ruane said. “Our partnership with NAPA moves us closer toward that goal because it allows us to reach a wider audience of key decision makers who are in the position to improve jobsite safety.”

The SCTPP program is aimed at the thousands of transportation project workers, supervisors, foremen, inspectors, managers, manufacturers and materials suppliers, designers, equipment operators and owners who could make a huge, industry-wide safety impact by learning core competencies necessary to identify and mitigate potentially life-threatening on-site risks.

The two-and-a-half hour exam contains up to 120 multiple-choice questions that probe knowledge in: assessing project risks; creating project safety plans; implementing and conducting on-going evaluation of a site-specific operational safety plan; and conducting incident investigations. It’s designed to meet the rigorous protocols required for accreditation by the American National Standards Institute (ANSI) and the International Organization for Standardization ISO/IEC 17024: “Conformity Assessment: “General Requirements for Bodies Operating Certification of Persons.”

An independent, nine-member Certification Commission established the program’s governing and operational policies, and provides on-going oversight. It is co-chaired by national safety advocates, David Walls, president & CEO of Austin Industries, based in Dallas, Texas; and Ross Myers, chairman & CEO of Allan Myers, based in Worcester, Pennsylvania. Top leaders from the transportation project planning, design and materials sectors, government, organized labor, and the trucking and insurance industries also serve as commissioners.

Additional information about the certification program can be found on its comprehensive website: www.puttingsafetyfirst.org.

NAPA Reports: Survey Documents Sustainability of Asphalt Pavements

Nationwide, More Than 77.2 Million Tons of Recycled Materials Used in Asphalt Pavements; One-Third of Asphalt Pavements Produced as Warm Mix

The latest survey of asphalt pavement mix producers documents the industry’s continued success in improving the sustainability of America’s roads through the incorporation of recycled materials and the use of energy-saving warm-mix asphalt technologies.

According to the latest survey of asphalt mix producers conducted by the National Asphalt Pavement Association (NAPA) in partnership with the Federal Highway Administration (FHWA), more than 77.2 million tons of recycled materials — primarily asphalt pavement material reclaimed from old roads and parking lots and recycled asphalt roofing shingles — was used in new asphalt pavement mixtures during the 2015 construction season. In addition, nearly a third (32.8 percent) of all asphalt pavement mixture was produced that year at reduced temperatures using warm-mix asphalt technologies.

The survey has gathered annual data from asphalt pavement mix producers and state asphalt pavement associations since 2009. Over that time, it has documented growth in the use of both warm-mix technologies and recycled materials in pavement mixtures. For the 2015 construction season, the survey was extensively revised to collect additional information about how reclaimed asphalt pavement and shingles are used nationwide.

“Asphalt pavements are already recycled at a greater rate than any other material,” stated Dan Gallagher, 2017 NAPA Chairman and Vice President of Gallagher Asphalt Corp. of Thornton, Illinois, “but we are not content with that. We continue to seek out and put to use practices and technologies that deliver high-performing roads, both in terms of drivability and sustainability.”

The survey found that more than 74 million tons of reclaimed asphalt pavement (RAP) and 1.9 million tons of reclaimed asphalt shingles (RAS) were used in new asphalt pavement mixes in the United States during 2015. An additional 7 million tons of RAP were used as aggregate, cold mix, and other road-building activities. The survey also found that at year-end 2015 about 85 million tons of RAP was stockpiled for future use across the country.
Reclaiming and reusing the asphalt cement and aggregate in RAP and RAS saved about $2.6 billion in 2015 compared to the use of virgin asphalt binder and aggregates. This helps keep asphalt pavement mixture costs competitive and allows road owners to achieve more roadway maintenance and construction activities with limited budgets.

Producers were also asked about ground tire rubber, steel and blast furnace slags, and other waste materials repurposed into pavements. Although national estimates of their usage were not calculated, respondents reported using more than 1.1 million tons of these materials in 2015 in the production of about 8 million tons of asphalt pavement mixes.

In addition to increased use of recycled materials, asphalt mix producers continue to increase the use of energy-saving warm-mix asphalt technologies. In 2015, 119.8 million tons of warm-mix asphalt was produced — nearly one-third of total asphalt pavement mix production. This is a 5 percent increase from 2014 and a greater than 614 percent increase in the use of warm mix since 2009, the first year the survey was conducted.

Warm-mix asphalt is produced with a range of technologies that reduce the production and placement temperature of asphalt pavement mixtures. A variety of environmental, worker safety, and construction benefits have been realized through the adoption of warm-mix asphalt. In 2009, FHWA selected warm-mix asphalt as one of the first technologies targeted for deployment through its Every Day Counts initiative.

“The use of warm-mix asphalt technologies is becoming commonplace. In 14 states, more than half of all asphalt pavement mixtures were produced as warm-mix asphalt, and in four of them, more than 75 percent was produced as warm mix,” stated NAPA President Mike Acott. “This said, there is room to increase its use, and we expect road owners to continue to embrace these technologies for their construction and performance benefits, as well as the energy savings they bring.”

The survey was conducted in 2016. Results from 214 companies with 1,119 plants in 48 states and Puerto Rico, along with data from state asphalt pavement associations for 33 states, were used to compile the report. A copy of the full survey report, including a state-by-state breakdown of data, is available at www.asphaltpavement.org/recycling.

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About the National Asphalt Pavement Association
The National Asphalt Pavement Association (NAPA) is the only trade association that exclusively represents the interests of the asphalt producer/contractor on the national level with Congress, government agencies, and other national trade and business organizations. NAPA supports an active research program designed to improve the quality of asphalt pavements and paving techniques used in the construction of roads, streets, highways, parking lots, airports, and environmental and recreational facilities. The association provides technical, educational, and marketing materials and information to its members; supplies product information to users and specifiers of paving materials; and conducts training courses. The association, which counts more than 1,100 companies as members, was founded in 1955.